03 - Who we are? Where do we come from? What is the curing time of my polyurethane binders?


Hi guys,
Holidays are never enough and the unexpected sun in Nantes looks like a divine punishment! For my return to work I would prefer rain and wind. Then, if right now you are going to work, I wish you a little storm! At least you will not envy the people who still enjoy the sun.
But now let’s go back to my project, do you remember its name? mmm… it looks no! Well, it is RA2ROAD. Do you remember the topic?.... ok, please go back to my previous post ahah!
Great, finally you are ready to know something more.
During the last months, I worked on the design of the semi-transparent layer and for my tests I used 4 polyurethane binders and 3 glass fractions.

Figure 1. How much glass do you need?
Figure 2. Part A and part B of a polyurethane binder.
 
The first step was to study the viscous-elastic behavior of the polyurethanes and to determine their curing time. For this purpose, I performed the dynamic shear rheometer test (DSR) at different temperatures and I evaluated the variation of phase angle according to the time. The phase angle represents the lag between the applied shear stress and the resulting shear strain. Remember that the larger the phase angle, the more viscous the material.  This assumption is the key for determine the state of the polymerization process, because the curing of the polyurethane is linked to a stable value of phase angle.
As for any “self-respecting chemical reaction”, also the polymerization is strictly dependent on the temperature.  It means that, if you plan to realize your pretty semi-transparent layer during the winter, this is not a good idea! The results show that the curing time at 10°C is more of 2 days. But don’t worry, because the polymerization follows an exponential trend and at 30°C you can reduce the curing time of 80%.
 
Figure 3. The first DSR test is never forgotten...

I also worked on the mechanical and the optical performance of the semi-transparent layer. The goal was to optimize the glue content and the grading curve of the glass aggregates in order to improve the strength of the mixture and at the same time maintain a good transparency. Unfortunately (or maybe fortunately) this is a big issue, because if I improve the mechanical performance, adding for example fine particles, at the same time I reduce the optical performance of the layer because of the interference between the fine aggregates and the sunlight wavelengths. It means that the “truth is in the middle” and if I want optimize both mechanical and optical properties, I’ll have to find a compromise. I will keep you updated!

Figure 4. Ugly picture of my first samples.

Another problem is that my dear polyurethanes are not eternal, on the contrary they are affected by the sunlight. For this reason, I studied the aging effect on the glues putting my samples on the roof of my office!!!
The idea is to study the evolution of the mechanical and the optical performance. About this topic I think to write a new post. So, if you want know what happen to my samples and if they didn’t fly away from my roof, please continue to follow by blog!!!


See you soon
Domenico



            “The research presented in this report/paper/deliverable was carried out as part of the H2020-MSCA-ETN-2016. This project has received funding from the European Union’s H2020 Programme for research, technological development and demonstration under grant agreement number 721493

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